1)Production technology :
Hardness too high, brittle;
carburization controlled by heat treatment to make the core soft and surface hard , make it tough hardness.
2)Raw material: raw material quality ,internal organizational structure and chemical .
3)The angle suit for anchor head.
4)There are no rust and Debris (sand…) in the anchor head hole’s inside and teeth of wedge .at the same time the PC Strand no
rust.
1. Round anchorage
Components for one full set
|
Anchor head+wedge+bearing plate+spiral reinforcement
|
Round anchorage
|
1-50 holes
|
Material of anchor head
|
40Cr
|
Material of wedge
|
20CrMnTi
|
Material of bearing plate
|
HP300
|
Material of spiral reinforcement
|
Q235
|
Surface treatment
|
anti-rust treatment
|
Package
|
in cartons or wooden boxes
|
Application field
|
post tension projects such as bridges, malls and roads
|
JM15 Series Tension End Set Design-JT Standard | |||||
AnchorageModel | Anchorage | Casting Plate(Round Type) | Strand Number | ||
Diameter(φD) | Thickness(B) | Diameter(C) | Height(D) | ||
JT15-01 | 48 | 48 | 1 | ||
JT15-02, 03 | 91 | 50 | 130 | 110 | 2, 3 |
JT15-04 | 102 | 50 | 145 | 120 | 4 |
JT15-05 | 112 | 50 | 160 | 130 | 5 |
JT15-06 | 126 | 52 | 180 | 150 | 6 |
JT15-07 | 126 | 52 | 180 | 150 | 7 |
JT15-08 | 136 | 55 | 195 | 160 | 8 |
JT15-09 | 146 | 55 | 208 | 160 | 9 |
JT15-10 | 156 | 58 | 220 | 180 | 10 |
JT15-11 | 166 | 58 | 235 | 190 | 11 |
JT15-12 | 166 | 60 | 235 | 190 | 12 |
JT15-13 | 170 | 63 | 235 | 190 | 13 |
JT15-14 | 176 | 65 | 250 | 210 | 14 |
JT15-15 | 186 | 68 | 265 | 245 | 15 |
JT15-16 | 196 | 70 | 265 | 245 | 16 |
JT15-17 | 196 | 73 | 275 | 265 | 17 |
JT15-18 | 206 | 75 | 285 | 280 | 18 |
JT15-19 | 206 | 75 | 285 | 280 | 19 |
2. Flat Anchor
Barrel raw material
|
40Cr
|
Wedge raw material
|
20CrMnTi ; 20CrMn5
|
Anchor hardness(HRB)
|
25-35
|
Wedge surface hardness
|
HRA79-84
|
Wedge core hardness
|
HR38-46
|
Carburization layer depth
|
0.35-0.6MM ; 0.6-0.8MM
|
Anchor efficiency coefficient
|
>0.95
|
With-draw of wedge after stressing
|
<6MM
|
Tempered
|
1-4
|
Retained Austenite
|
1-4
|
Inspection of appearance
|
Tooth shape without defect ,bad teeth ,Variant
|
Standard
|
GB/T2301-2004
|